Renovation Refurb and Retrofit
Standards & Regulations

Hurricane Force Tested…Our testing programme continues

Lisa Stephens, Product manager
Lisa Stephens, Product manager
November 6, 2026

RainScreen Duo Slab® proven to withstand Category 4 hurricane conditions

RainScreen Duo Slab® tested to withstand Category 4 hurricane conditions

Global warming is resulting in more extreme weather events, deepening in intensity as well as frequency. Fierce storms with strong winds are no longer one-off events – and neither is our product testing regime.

We continually invest in rigorous, independent testing to ensure our materials deliver real-world resilience over a full 50-year design life.

RainScreen Duo Slab is the latest product to undergo our wind-load testing programme and it is now proven to withstand Category 4 hurricane conditions.

We are not testing to keep pace with today’s reality – as severe weather becomes more frequent, we’re building the evidence specifiers need to design for the climate challenges of tomorrow. This isn’t only a milestone moment. It’s the next chapter in our ongoing commitment to proactive testing and proven performance.

Which build-ups was RainScreen Duo Slab tested in? 

ROCKWOOL RainScreen Duo Slab has been independently tested to prove that, depending on the build-up, it can withstand Category 4 hurricane conditions. 

Wind-load testing is common for most rainscreen insulation available in the UK and Ireland. However, testing programmes vary in terms of the build-up tested and how closely they replicate what’s actually used on site.

For RainScreen Duo Slab, we wind load tested the insulation in front of a breather membrane, mirroring common practice on UK construction projects and in facade design. The testing programme also assessed a steel frame cladded facade with a 50mm Rainscreen fixing, knowing that space restrictions sometimes mean a 70mm Rainscreen fixing isn’t possible.

By testing our rainscreen insulation according to how you specify and install it, architects and specifiers can make informed decisions and have more confidence, knowing our findings are rooted in real-life applications.

 

How was RainScreen Duo Slab wind-load tested?

Testing was completed independently in accordance with BRE Digest 346 Part 7, Assessment of wind loads: wind speeds for serviceability and fatigue assessments, the industry standard procedure for assessing wind loads. During the procedure, products are exposed to a specific number of wind cycles to simulate a 50-year design life and to a specific category of wind pressure according to the Saffir-Simpson Hurricane Wind Scale. 

125mm RainScreen Duo Slab, mechanically fixed with self-drilling screws and 50mm metal washers, was exposed to around 6,400 cycles of wind pressure, simulating 50 years of exposure, followed by a final load of up to 2,400 Pa, replicating conditions of a Category 4 hurricane.

RAINSCREEN DUO SLAB

How did it perform over 50 years of simulated wind pressure?  

  Build-up Configuration RainScreen Duo Slab Results
Steel frame cladded facade, 50mm Rainscreen fixings 125mm of product installed between steel brackets, mechanically fixed with 50mm Rainscreen fixings. Installed over a Proctor Group self-adhesive Wraptite breather membrane. 960–2400 Pa, the equivalent of 139 mph winds (Category 4 hurricane)
Steel frame cladded facade, 70mm Rainscreen fixings and above 125mm of product installed between steel brackets, mechanically fixed with 70mm Rainscreen fixings. Installed over a Proctor Group self-adhesive Wraptite breather membrane. Covered by 50mm Rainscreen fixings test, as it is harder to pass using smaller Rainscreen fixings.
Steel frame masonry facade

125mm of product installed within an ACS channel fixed to a light gauge steel frame, without additional mechanical fixings. Where the ACS channel doesn’t fully secure the slab, such as at corners and junctions, a single additional insulation fixing is used.

Installed over a Proctor Group self-adhesive Wraptite breather membrane. 960–2400 Pa, the equivalent of 139 mph winds (Category 4 hurricane)

 

What did the results show?

The results prove that ROCKWOOL RainScreen Duo Slab retained its structural integrity, even under hurricane-force winds and can withstand a Category 4 hurricane.

  • Minimal degradation: The tested samples showed only slight embedding of washers, with no significant structural damage
  • Added protection: The tests were carried out without cladding, which would normally add further protection

What do the results mean for specification?

Our research and testing programmes are driven by the challenges architects and contractors face every day. 

Recognising that space constraints often limit fixing sizes, our wind-load testing programme assessed solutions installed with 50mm Rainscreen fixings.

The results were clear: RainScreen Duo Slab successfully withstood Category 4 hurricane conditions with a 50mm fixing in steel frame cladded facade applications, offering greater flexibility in specification without compromising performance. This means architects and contractors can confidently reduce fixing sizes where needed.

But the benefits don’t stop there. We applied the same approach to masonry wall configurations, with the product installed within an ACS channel fixed to a light gauge steel frame, without additional mechanical fixings. The only exception is where the channel doesn’t fully secure the slab, such as at corners and junctions, where a single insulation fixing is used. This setup also successfully withstood Category 4 hurricane conditions.

What other performance does RainScreen Duo Slab offer?

Proven wind resistance is just the start. RainScreen Duo Slab also offers:

Fire: Non-combustible, rated Euroclass A1 to EN 13501-1
Thermal: Thermal conductivity of 0.034 W/mK (under 90mm) and 0.035 W/mK (90mm and above)
Acoustic: Helps reduce the transfer of airborne noise, with results for typical systems as high as Rw 62 dB
Water repellency: Water repellent and non-hygroscopic, so it won’t absorb moisture from the surrounding environment and keeps its thermal performance in humid conditions
Condensation control: A vapour resistivity of 5.9 MNs/gm, helping to reduce condensation risk and allowing the structure to dry naturally.

More testing is underway, including weather exposure testing, with results due very soon.


Sign up to our Knowledge Blog to hear the news first.


Planning a project? Let our experts help you design facades with confidence. 


 

FAQ's

Q1: Does RainScreen Duo Slab need to be installed with a specific cladding to achieve this performance?

A: No. The testing was completed without cladding present, replicating the worst-case condition where wind pressure is applied directly to the membrane and insulation. In real-world installations, the cladding layer adds additional structural support and protection, meaning actual performance is often superior to the tested scenario. This conservative approach gives specifiers confidence that the product performs reliably across different facade designs. However, correct installation following manufacturer guidance — including proper breather membrane and mechanical fixing — is essential to achieve these results.

Q 2: How does the 50mm vs 70mm fixing result affect my specification?

A: Our testing proved that RainScreen Duo Slab successfully withstands Category 4 hurricane conditions with 50mm fixings in steel-frame cladded applications. This is significant because it gives architects and contractors flexibility on site: when space constraints prevent 70mm fixings (e.g., in retrofits with limited cavity depth), you can confidently specify 50mm fixings without compromising wind-load performance. This flexibility can reduce costs and simplify installation logistics, making the product more practical for challenging refurbishment projects.

Q 3: What does "minimal degradation" mean in the test results?

A: The tested samples showed only slight embedding (pressing) of the metal washers into the stone wool surface — a minor cosmetic effect with no structural consequence. There was no significant structural damage, no loss of dimensional stability, and no reduction in thermal or fire performance. This demonstrates that the product’s internal structure remains intact and functional even after extreme wind cycles spanning a simulated 50-year design life.

Q 4: How does this testing compare to other rainscreen insulation products available in the UK?

A: Wind-load testing is common in the UK rainscreen insulation market, but test programmes vary significantly in how closely they replicate real-world conditions. Our approach is distinguished by:

  • Testing with a breather membrane present — replicating actual facade design (most tests omit this)
  • Testing common UK build-ups — steel frame with 50mm and 70mm fixings, masonry facades with ACS channels
  • Independent testing to BRE Digest 346 — the industry standard for wind-load assessment
  • Transparent reporting of test conditions — you can review the exact build-up tested, not just the final rating

This transparency allows you to verify that the test reflects your intended specification, reducing project risk.

Q 5: Does this testing cover all ROCKWOOL rainscreen products, or just RainScreen Duo Slab?

A: This testing specifically covers RainScreen Duo Slab in 125mm thickness, tested in the configurations detailed in our results table (steel frame with 50mm/70mm fixings, and masonry facades with ACS channels). Other ROCKWOOL rainscreen products such as NyRock RainScreen 032 have also been hurricane force tested.  Product performance data may differ, please consult the relevant product datasheet or contact our technical team to confirm performance for alternative products or thicknesses.

Q 6: What is BRE Digest 346, and why does it matter?

A: BRE Digest 346 is the industry-standard procedure published by the Building Research Establishment for assessing wind loads on building facades. It's recognised across the UK construction industry and specifically addresses wind speeds, test cycles, and pressure categories aligned with real-world exposure. By testing to this standard, we ensure the results are credible, comparable, and relevant to UK building design practices. You can specify with confidence knowing the test follows established, independent methodology.

Q 7: How do I verify that RainScreen Duo Slab meets Building Regulations for my specific project?

A: Our technical team can review your specification in advance and confirm compliance with Part B (Fire Safety) — RainScreen Duo Slab is Euroclass A1 rated — and help address any other regulatory questions. For wind-load requirements, this Category 4 hurricane testing provides robust evidence of performance under extreme conditions, exceeding typical Building Regulations exposure assumptions. Contact our technical support team with any queries you may have: 

Email: technical.solutions@rockwool.com

Telephone:  01656 868 490

 

Q 8: What maintenance or re-testing is required after installation to maintain this hurricane-force performance?

A: ROCKWOOL stone wool's non-combustible mineral structure is inherently durable and does not degrade over time up to and over 50 years,, when properly installed and maintained. The 50-year design life assumes normal exposure and maintenance of the facade system (e.g., keeping drainage clear, inspecting fixings annually as part of routine facade care). Re-testing of the installed insulation is not required if the original installation follows manufacturer guidance. However, if the facade system is modified significantly (e.g., cladding replaced, fixings altered), consult our technical team to confirm performance implications.